Carving Knives a History

Our History

 The  Knotts knives story begins in 1968, when Cheston Knotts, an avid  hobbyist and skilled Crafts-man, became interested in carving.  As he  developed his
carving skills, he found that the pocketknife he was  using wasn’t very comfortable and the tools he would like to have were  not available.
  Bringing his resource to bear on the problem, he  developed blade shapes that suited his needs, made from steel that held a  fine edge and was easy to sharpen.  He fastened the superior blades  into walnut handles that fit the hand and are pleasing to the eye. 

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   His instructor, on seeing his prototype, became our first customer.   He, in turn, showed his new tools to other carvers, and the family phone  began to ring. It wasn’t long before a fledgling mail-order business  had started and “Knotts Knives” was born.  We thought the first couple hundred of the knives had probably saturated the worlds market demand!

  In 1987, Cousin Allan took over the management of the company to allow Uncle Chet and Aunt Mary to retire.   

   In 1997, John and Cinda Walls, owners of “Cousins”, a wood carving  supply business, purchased  “Knotts Knives” from Allan Knotts, John’s  Cousin.

  As the owners, “Cousins” is totally committed to  excellence in craftsmanship, using only the time proven techniques of  hand grinding, polishing and sharpening, “Knotts Knives” have become a  fabled standard of woodcarving tools.     

General Carving Knives

 General  carving knives are used for the bulk of work on most pieces.  These  tools have blades that are 1 5/8” to 2” long.  Many carvers use these  knives for everything from “roughing out” to eyelashes!  The #6 knife  has, for many years, been our most popular tool.   The #2 is a shorter version of this sheepfoot shape.  The #9 blade with  the arched tip makes concave carving easier.  The #5 blade is the same  cutting edge with a relieved back to facilitate undercutting in tight  spots.  The #7 spey blade works well for deep concave areas and, turned  on its side, works as a modified chisel.  #11A offers a tapered  blade-excellent for working tight radius areas.
 

Heavy Removal Tools

 Heavy  removal tools unlock your carving from a new block.  These larger  knives also do general and detail work on large decoys and sculpture  pieces.  The #1, #1A, #1B and #1C drawknives are two-fisted tools for  quickly shaping a block. Their sizes are perfect for most decoys and  moderate size sculptures.  The #10A knife is a shortened version of the  filleting knife.  This knife has been extremely popular as an overall  carving tool among Chesapeake Bay area carvers.  The #E2 and #E3  kniveshave become extremely popular with carvers who want heft, control  and rigidity in a “razor-type” knife.

 

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Detailing Tools

 Detailing  tools articulate the finer features of your carving.  Whether it’s  delineating feathers on a bird, splitting barbs, or carving facial  features on human sculpture, within this group you’ll find the tools for  the job.  The #4 knife has been our most popular detailer over the  years.  It offers good size, control and shape for a broad variety of  uses.  #11AA was designed originally as a “barb splitter”, but has  proved useful in getting into all sorts of tight spots.  The #8 and #8A  are super tools for general carving on small work or detailing large  pieces.  The #M1,#M2,#M3 and #M4 are designed for carvers who need  surgical precision in very fine detail work.  The handle can be used in a  palm grip with the thumb or hooked forefinger resting in the depression  behind the blade, or held in a pen grip with the tip of the index  finger providing blade control.
 

Special Tools

 Special  tools :  The #B1 and #B2 have a curved sweep for Tupelo carving.  The  #6A was added as a smaller version of the Tupelo sweep.  The #3 bent  knife is made in right and left hand versions.  The right hand version  (#3R) works on the pull stroke for a right hander.  The left- hand  version (#3L) will cut on the push stroke for a right- handed carver,  and vice-versa for southpaws.  This is an excellent hollowing tool and  is also useful for cutting eye channels on waterfowl, etc.  Our offset  chisels are palm held tools for relief work, undercutting, veining,  etc.  The #12 is a straightedge tool, #13 is available in  L & R  skew models.  The #14, 5/8”and #15, 1” Fishtail skews are palm held  tools used for smoothing large areas. 
 

Sharpening Instruction:

 I  can’t stress to you enough the importance of maintaining constant  sharpness of your “Knotts Knives”.  We recommend the following  sharpening method, which will keep your knife at the zenith of sharpness  if you will simply do it every half hour or so as your carve.  It’s  real simple!  On our leather strop (#16 and #18), add a couple of drops  of light oil (Neatsfoot, honing oil, etc.) or a quick shot of spray  lubricant (W-D40,etc.) and rub it in a bit on the rough side of our  leather strop.  Sprinkle on a small amount of Aluminum Oxide powder  (#17) and spread lightly.  As your strop gets broken in you won’t need  to do this very often. 

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 Now  pay attention, here’s the important part!  Hold your knife flat on the  strop and pull with the sharp edge trailing.  You don’t need to use a  great deal of muscle.  You do need to be sure that the cutting edge is  pressed down enough to make contact.  Keep the side of the knife flat at  all times.  Some people have a tendency to lift or roll the blade at  the end of each stroke.  A half dozen passes each way every 20 or 30  minutes as you work, (about every time you want to step back and see  what you’ve done on your piece)  will keep that  razor edge.  If your  knives have gotten beyond this kind of treatment, use the same technique  on a fine diamond stone, or a good flat natural or manmade stone of  your choice, or a piece of medium fine (#180-240) silicon carbide or  aluminum oxide abrasive paper held on a good flat surface.  Let me  repeat – the operative word is flat!

  There are lots of knife  sharpening devices on the market.  We recommend the leather strop  because it will give you years more blade life, it’s inexpensive and  it’s easy.  Three reasons that can’t be beat!